Applications Trusted by the world’s largest Food Processing Plants including meat packing plants, rendering, slaughterhouse, food packaging & paper plants. Energy savings: an added advantage Our lighting solutions are specifically engineered to enhance food-processing functions and minimize maintenance-related downtime. FDA’s Good Manufacturing Practices (21 CFR Part 110 and 21 CFR Part 117 Subpart B) 2. 0000007349 00000 n Treated food processing equipment and utensils should be washed and thoroughly rinsed with potable water before being returned to a processing area. A single facility might incorporate processing, warehousing, staging, distribution, and cold or dry storage – not to mention offices, hallways, lobbies, and restrooms – each with its own unique lighting requirements. The Performance Standards 1. A well-tuned CRI (color rendering index) from an LED luminaire in a food processing plant allows employees to see the true color of the food they are handling. xref Low acid canned foods (LACF): Thermally processed low acid foods packaged in hermetically sealed containers (like canned green beans or canned corn). �t�:���]x�s��AU��ʾ��ppK�W�h��\��5�'Lǵ�Qn��ͻ�c�:@4; I��B�E9Ȫ��c.+t�5$��L����� 2U�������wa_V 1. They also happen to save significant amounts of energy. 0000002515 00000 n 126 16 § 416.4 Sanitary operations 5. Additionally, there is significant scientific evidence that the correct application of lighting promotes a healthy work environment where employees’ attitudes and productivity are both enhanced. NSF ratings apply to the construction and performance of the light fixture. Sewage disposal 7. Food-Processing Lighting & Controls Solutions Your work environment is demanding. 0000001933 00000 n 0000002432 00000 n USDA’s Operating Procedures for Egg Processing (9 CFR §§590.504 to 590.575) 3. Food prep lighting is also be used to deliver light that can improve the employee recognition of mold, discoloration, or other potential safety issues. 0000042923 00000 n This means that these fixtures not only provide ample illumination as required but also brave the – sometimes – harsh environments in most food factories . 0000004679 00000 n Plumbing 6. Ventilation 5. For example, lighting in food processing areas typically must withstand oil, smoke, dust, dirt, steam, water, sewage, and other contaminants in the air, as well as frequent flushing of high pressure sprinklers and harsh cleaning solvents. NSF food safe lights are lights that are certified by NSF international as appropriate for use in a food processing plant or prep facility. In general food processing areas, a CRI of 70 is recommended; In inspection areas, a CRI of at least 85 is recommended; Light intensity levels for certain activities. This includes requirements for material safety, design, construction and product performance to ensure food protection and sanitation. Poor lighting can contribute to both employee accidents and employee productivity in food processing plants and facilities. 0000000016 00000 n The FDA Food Code mandates the lumens delivered by light fixtures to ensure proper illumination in areas where food is handled. § 416.2 Establishment Grounds and Facilities 1. Kurtzon’s diverse family of light fixtures for food processing facilities are designed according to the exacting specifications required by NSF and the FDA. Surfaces, machinery, storage devices, and tools used in the food processing industry must adhere to some of the most stringent and most frequently inspected cleanliness standards of any industry. Flex Lighting Solutions Meeting NSF Requirements for Food Processing Equipment The Hosedown Series is NSF certified by the National Sanitation Foundation International on the standard NSF/ANSI 2. While often discussed separately, sanitary construction and sanitary design are inter-related terminology. In order for a light fixture to be NSF certified, it needs to meet the requirements of NSF/ANSI 2 and pass the standards established for food protection and sanitation in terms of its materials, design, fabrication, construction and performance. 4 holophane® | food processing lighting guide holophane® lighting considerations high visibility and well-distributed lighting is required in all food processing facilities. Cleaners formulated to provide very low freezing points such as alcohol or glycol based compounds are appropriate for use on surfaces that do not contact food in areas with subfreezing temperatures. Ideal for High Bay lighting anywhere the NSF standards are required, including inspection areas, washdown zones, freezers and more. Our Food Processing Light meets or exceeds all the industry regulations by: Providing maximum protection against harsh sanitation with IP69K rating Exceeds the latest lighting level requirements with 90+ CRI Light 4. The luminaire styles include high-bay, troffer, linear, and wraps. Each area has its own set of lighting requirements. Our lighting solutions can handle it. Light bulbs over exposed product areas should be shielded, coated, or otherwise shatter-resistant. Food processing means manufacturing a food or changing the physical characteristics of a food. Heavy equipment is frequently used to move stored food products around in prep facilities, and many food processing professionals use grinders, slicers and other potentially dangerous tools in their work. 0000001015 00000 n H��WMo�8��W�(C��>��@���,�Ev�[�V�mmdɕ��_�CR�%G���%N,��y3� y�P�Y����A���o��>�!�>|�tw�?7�}#h[/8�8��0�5A�c*�$�9��M�#Fǜ� LP�_�.���c�vnn�Q��� T�ł��q?�7��V�A��Z����Q����U!�p�I6�6)��/�Äab�O�|� "$�k�FE����Зl�kL�ƣ��d�`�x���E�5���^�\�k��C�*SU�Y�E˿W��Ԣ� L"�S��H�c.��v����R[�Ɋ�����b�B�B5>y��Br_����� The requirements will also apply to 75W (effective 2013), 60W and 40W (effective 2014). 0 Both NSF International and the U.S. Food & Drug Administration (FDA) Food Code have established lighting standards in food processing facilities. § 416.1 General Rules 2. Poor illumination could lead to accidents and the failure to observe contamination on surfaces or the product being handled properly. A plant might include locations for processing, warehousing, staging, distribution, cold or dry storage, cleanrooms, offices, hallways, lobbies, restrooms, and more - each of which has its own set of lighting requirements. Food safety and compliance are scrutinized and heavily regulated in the food industry because of the need to keep the food free from contaminants. However, food-processing facilities combine a variety of environments under one roof. 0000002479 00000 n § 416.5 Employee hygiene 6. Sources of Sanitation Information 4. o If the food processing establishment will utilize below grade occupancy for any food preparation or processing activities or food storage, there may be additional requirements by the Health Officer. For fluorescent tubes and PAR (parabolic aluminized reflector) bulbs, lighting that is found throughout most commercial buildings, the legislation is slated to go into effect on July 14, 2012. Food Processing Lighting Food processing facilities require high-efficient and long-lasting food-grade LED fixtures that meet the NSF Requirements for Food Processing Equipment for a safe and sanitary environment. Construction 3. x�b```f``�d`2�10 � P�9&����(��� ��@B ���@��y�"*�l������]��\^̆��*�*��,�L@lĬk�!|��pہ��- Ҍ@` #"� Grounds and pest control 2. A key difference between the two zones is in what they are exposed to, as the chart on the right shows. The amount of light needed for food processing operations depends on the functions that occur in the particular place. FDA Food Code adoptions by States. The USDA requires food inspection areas to have a CRI of 85 and general food processing areas to meet a CRI of 70. 1. 0000001271 00000 n endstream endobj 127 0 obj<>/Metadata 10 0 R/PieceInfo<>>>/Pages 9 0 R/PageLayout/OneColumn/StructTreeRoot 12 0 R/Type/Catalog/LastModified(D:20060102143607)/PageLabels 7 0 R>> endobj 128 0 obj<>/ColorSpace<>/Font<>/ProcSet[/PDF/Text/ImageC/ImageI]/ExtGState<>>>/Type/Page>> endobj 129 0 obj<> endobj 130 0 obj<> endobj 131 0 obj[/Indexed 132 0 R 255 137 0 R] endobj 132 0 obj[/ICCBased 136 0 R] endobj 133 0 obj<> endobj 134 0 obj<> endobj 135 0 obj<>stream 0000002814 00000 n �4gy��mr��]���,b�ݓ�U_���i1�����զ*�(-�F�>�t��. §305g; 21 CFR Part 117 Subpart C) The greatest light levels are required by the Food Safety and Inspection Service (FSIS), which is an arm of the USDA, for inspection areas within food processing facilities. § 416.3 Equipment and Utensils 4. trailer Surfaces, machinery, storage devices, and tools used in the food processing industry must adhere to some of the most stringent and most frequently inspected cleanliness standards … At least 50 foot candles (540 lux) is required in processing areas where food employees work with utensils or equipment such as knives, slicers, grinders, or saws … 126 0 obj <> endobj Food grade light fixtures that meet NSF standards must be corrosion resistant, free from toxic materials, resistant to hose downs, and tightly sealed to avoid the accumulation of contaminants that could put the food product at risk. Water supply and water, ice, and solution reuse 8. The fixtures meet NSF2, ETL, Chicago Plenum, ISO, and Federal Standards for clean spaces. 0000002737 00000 n 0000001569 00000 n These inspection areas can require 200 foot-candles of shadow-free light, with a color rendering index of at least 85. FDA’s HACCP for Juice and Seafood Processing (21 CFR Parts 120 & 123) 4. Certain adjustments and/or renovations, where feasible, may be necessary. Dressing rooms, lavatories, and toilets 3. FDA’s Food Safety Plan for all other Food Processors (21 U.S.C. U.S. DEPARTMENT OF HEALTH AND HUMAN SERVICES Public Health Service • Food and Drug Administration College Park, MD 20740 The fixture offering includes both recessed, surface, suspended, and corner mounted options with LED and fluorescent light sources. Comments on this Document 5. A variety of light bulbs are used in the food industry, including … %PDF-1.4 %���� 0000000838 00000 n NFS food safe lights must also not contain glass or other breakable materials. Learn more about the range of food processing area light fixtures here., © 2019 KURTZON Lighting Inc. | Made in USA. These tight seals are also designed to prevent vapors or liquid in the room from entering the fixture, leading to a loss of structural integrity or performance. very few industries, if any, have more stringent lighting requirements than the food and beverage processing industry.the main challenge is that food and beverage processing operations must Food safety and compliance are scrutinized and heavily regulated in the food industry because of the need to keep the food free from contaminants. Even manufacturers of packaging for food products are obligated to comply to safety standards such as the BRC Global Standard or the International Food Standard (IFS). The United States Department of Agriculture and the Food Drug Administration specify lighting requirements for food and beverage plants. Only NSF certified lighting should be considered in commercial kitchens, food packaging operations, or any other area involved in the food processing chain. endstream endobj 140 0 obj<>/Size 126/Type/XRef>>stream This means that not only the product itself is tested; the facility that manufactures the product also needs to pass a battery of tests that pertain to the stringent … Adoption of the Food Code represents a successful federal/state/local partnership in improving food safety. Food Industry Lighting are fixtures – or a system of lights – that have been tailored to meet the needs of a food processing plant/factory/space. Companies in food distribution are subject to the same strict specifications for selecting LED luminaires as companies working in food production and food processing. As outlined by strict regulations, NSF lights are completely washable, with no visible screws or orifices. Food Processing: Flowers Bakery; Infrastructure: Harborwalk; Transit: Maintenance Pit; Industrial: SpaceX Kennedy Center Launch Complex LC-39A; Tech Talk. The objectives of de… Properly planned and installed lighting can reduce dark areas, shadows, and glare, contributing to hazardous conditions. LED fixtures also are preferred in facilities and rooms where cold temperatures are required for food safety. There are many differ-ent ways to protect product from glass bulb breakage, including coated lamps, protective lenses, and protective shrouds in metal-halide lighting. Sufficient illumination levels are critical to allow for employee safety and the sanitation and protection of the food products. SQF Food Safety Code for Manufacturing EDITION 8 2345 Crystal Drive, Suite 800 • Arlington, VA 22202 USA 202.220.0635 • www.sqfi.com ©2017 Food Marketing Institute. Lighting Safety in Car Washes; Lighting Requirements for Food Processing; Lighting Considerations for Harsh Environments; Transit Facility Lighting Requirements; Resources. 8 Lighting Food premises must have a lighting system that provides sufficient natural or artificial light for the activities conducted on the food premises. 0000000616 00000 n Lighting for Food Processing Driven by the need to keep foods free of contaminants, luminaires within this space must meet some of the most stringent cleanliness standards required of any industry. To ensure safe food and adequate sanitation programs, the facility and surroundings in which food processing and handling operations are conducted must be designed and constructed with sanitary design principles in mind. The Center for Disease Control (CDC) lists processing, distribution, and preparation as three of the four steps in the food production chain where contamination can occur. Food premises must have sufficient natural or mechanical ventilation to effectively remove fumes, smoke, steam and vapours from the food premises. Food Processing Lighting Guide Lighting design considerations, standards, challenges and solutions for the food processing industry. Traditional light sources also create heat, which forces the HVAC system in a food processing or cold storage room to work harder to maintain a safe temperature. Food Industry Lighting Requirements. The instant-on characteristics of LED lights are a notable benefit over traditional light sources that may be slow to reach full brightness in cold temperatures. Division 3 — Floors, walls and ceilings Food processing facilities require luminaires that withstand rigorous cleaning protocols, contain no toxic materials, and are highly resistant to corrosion. (ii) FLOORS o Floors and floor coverings of all food preparation areas, food storage areas, x�bbbe`b``Ń3�%G@� ^�� In addition to the lighting intensity levels recommended above, there are light intensity levels recognized as … Lighting application guide for safe and efficient lighting of a variety of hazardous and demanding environments. In general, the more critical the operation is in protecting food from contamination, the greater the required light intensity. lighting in food processing plants. Food Code U.S. Public Health Service 2017. As most lighting products do not come into direct contact with food, the categories of Non-Food Zone or Splash Zone apply. Many new light styles are made with In each of these three phases, light fixtures in the facilities are subject to food processing lighting requirements. 141 0 obj<>stream The food processing industry is a highly regulated industry as guidelines are put in place to prevent the spread of disease through food. 0000008202 00000 n startxref Format 3. %%EOF <<55FEA1FF9CE4094D96083D31615AEA87>]>> Many existing facilities do not have optimum sanitary design and construction. NSF/ANSI Standard 2 (NSF 2) specifies lighting needs based on three distinct zones within a food processing plant. What type of bulb should you use? Introduction 2. In each of these three phases, light fixtures in the facilities are subject to food processing lighting requirements. LED Fixtures Meeting NSF Requirements for Food Processing There are additional requirements … The importance of lighting in food processing is three-fold: to ensure the proper preparation and inspection of food, to reveal any areas of the facility that may need maintenance, and to protect the employees from accidents which can range from cuts to falls. USDA’s SSOP and HACCP for Meat and Poultry Processing (9 CFR Parts 416 & 417) 5. (5) Provide adequate lighting in hand-washing areas, dressing and locker rooms, and toilet rooms and in all areas where food is examined, processed, or stored and where equipment or … The fixture must have no gaps or openings that permit bacteria, dust, or other particles from the plenum to leak into the prep area. Iconic Low & High Bay LED Lighting Solutions. Contact your Health Officer for further information. , 60W and 40W ( effective 2014 ) surfaces or the product being handled.! 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